行業資訊
可控功能的水泥撒布車,涉及道路施工輔助技術領域;為了根據車速的變化而控制出料量;具體包括車體,所述車體的頂部外壁放置有料倉,料倉的一側外壁通過螺栓固定有控制模塊,控制模塊內部設有速,度傳感器和顯示屏。本發明速度傳感器對車體的行駿速度進行實時檢測,并傳遞信號給控制模塊,當車速高于或低于設定值時,控制模塊電性連接控制報警器發出警報,對人們進行預塔,同時,控制模塊電性連接控制第二電機工作,帶動粉料葉蛇進行旋轉作業,旋轉過程中使得物料經出料槽進入出料箱內,從而進行和撒布作業,期間控制模塊通過速度傳感器傳遞的信號控制第二電機的速度,從而控制粉料。
A cement spreader with controllable functions, related to the field of road construction auxiliary technology; To control the discharge amount according to changes in vehicle speed; Specifically, it includes a vehicle body, with a material bin placed on the top outer wall of the vehicle body. One side of the outer wall of the material bin is fixed with a control module through bolts, and the control module is equipped with speed and degree sensors and a display screen inside. The speed sensor of the present invention detects the driving speed of the vehicle in real time and transmits signals to the control module. When the vehicle speed is higher or lower than the set value, the control module electrically connects the control alarm to sound an alarm, warning people. At the same time, the control module electrically connects to control the operation of the second motor, driving the powder blade snake to rotate. During the rotation process, the material enters the discharge box through the discharge groove, and thus carries out the spreading operation. During this period, the control module controls the speed of the second motor through the signal transmitted by the speed sensor, thereby controlling the powder.
水泥撒布車技術有點與現有技術相比具有以下優點
The cement spreader technology has the following advantages compared to existing technologies
1、包括載重汽車以及安裝在載重汽車上的水泥撒布機構、液壓傳動系統和水泥撒布控制系統,能夠實現水泥的均勻撒布,生產效率高,環境污染小,筑路工人的勞動條件能夠得到很大改善。
1. Including heavy-duty trucks and cement spreading mechanisms, hydraulic transmission systems, and cement spreading control systems installed on trucks, it can achieve uniform distribution of cement, high production efficiency, low environmental pollution, and greatly improve the working conditions of road construction workers.、
2、能夠與散裝水泥運輸罐車直接連接上料,增加了設備的連續作業能力。
2. Being able to directly connect with bulk cement transport tankers for loading increases the continuous operation capability of the equipment.
3、中的液壓傳動系統包括油箱、柴油發動機、液壓齒輪泵、給料液壓馬達和分料液壓馬達,體積小、重量輕、結構緊湊,工作平穩,操作簡單。
3. The hydraulic transmission system in the system includes a fuel tank, diesel engine, hydraulic gear pump, feeding hydraulic motor, and feeding hydraulic motor. It has a small volume, light weight, compact structure, stable operation, and simple operation.
4、中的水泥撒布機構安裝在載重汽車上,施工后可以將其卸下單獨存放,使用戶節約了資金,增加了資源利用率。
4. The cement spreading mechanism in the system is installed on a heavy-duty truck and can be unloaded and stored separately after construction, saving users money and increasing resource utilization.
5、中的水泥撒布控制系統采用芬蘭Technion公司生產的移動機械專用控制器TCC1010M為核心運算單元,通過觸摸式液晶顯示屏設置撒布參數并實時顯示撒布狀況,通過檢測單元對載重汽車的行駛速度、給料螺旋軸的旋轉速度和分料螺旋軸的旋轉速度進行實時檢測,用于自動控制水泥撒布量,能夠在車速變化時還能保持撒布量恒定,撒布均勻。
5. The cement spreading control system in the system adopts the mobile machinery dedicated controller TCC1010M produced by Technion in Finland as the core computing unit. The spreading parameters are set through a touch LCD display screen and the spreading status is displayed in real time. The detection unit detects the driving speed of the truck, the rotation speed of the feeding screw shaft, and the rotation speed of the dividing screw shaft in real time. It is used to automatically control the cement spreading amount, and can maintain a constant and even spreading amount when the vehicle speed changes.
6、水泥撒布控制系統中設計了故障報警器,能夠在吸油過濾器、回油過濾器、高壓過濾器及溢流電磁閥出現故障時發出報警信號,提醒工作人員采取相應措施,保證水泥撒布作業的可靠性。
6. A fault alarm is designed in the cement spreading control system, which can send out alarm signals when the oil suction filter, return oil filter, high-pressure filter, and overflow solenoid valve fail, reminding workers to take corresponding measures to ensure the reliability of cement spreading operations.
7、在使用時,可以將控制器和觸摸式液晶顯示屏放置在汽車駕駛室內,操作使用方便。
7. When in use, the controller and touchscreen LCD display can be placed inside the car cab for easy operation and use.
8、中包括手動控制閥組和自動控制閥組,能夠通過手動自動模式選擇開關選擇采用手動方式操作還是自動方式操作,通過兩種工作方式的設置,保證了工作的可靠性和穩定性。
8. It includes manual control valve groups and automatic control valve groups, which can be operated manually or automatically through the manual and automatic mode selection switch. By setting the two working modes, the reliability and stability of the work are ensured.
9、粉體倉的頂面和側面上均設置有用于供人進入的維修孔,粉體倉的后部設置有梯子,便于維修維護。
9. There are maintenance holes on the top and sides of the powder bin for people to enter, and a ladder is installed at the back of the powder bin for easy maintenance and repair.
10、與其它機械如穩定土拌和機、就地冷再生機等配合,極大的降低了原材料消耗,減少了人工費用,縮短了建設工期,實現了施工機械化,保護了環境,具有巨大的社會效益。綜上所述,結構緊湊,設計新穎合理,水泥撒布均勻,生產效率高,環境污染小,智能化程度高,工作可靠性高,節約人力物力,縮短了建設工期,保護了環境,具有巨大的社會效益。下面通過附圖和實施例,對的技術方案做進一步的詳細描述。
10. In combination with other machinery such as stabilized soil mixer and on-site cold recycling machine, it greatly reduces raw material consumption, reduces labor costs, shortens construction period, realizes construction mechanization, protects the environment, and has huge social benefits. In summary, the structure is compact, the design is novel and reasonable, the cement is evenly distributed, the production efficiency is high, the environmental pollution is small, the degree of intelligence is high, the work reliability is high, it saves manpower and material resources, shortens the construction period, protects the environment, and has huge social benefits. Below, a further detailed description of the technical solution will be provided through the accompanying drawings and implementation examples.
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